06-23-2009, 07:18 PM
Try Again.....
(Files are now in PDF Format, Was kindly pointed out that the thread did not work correctly, DXF do not work)
Ok, Download the FREE PDF file and print scale 1:1
Now print these off, you will need them
Off We Go......
YOU WILL NEED:
![[Image: IMG_0023.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0023.jpg)
You Will Also Need:
Yes FatShark Box foam
![[Image: IMG_0024.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0024.jpg)
![[Image: IMG_0025.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0025.jpg)
Now Cut Out the templates with a SHARP blade, use a new blade to get a nice cut!
![[Image: IMG_0027.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0027.jpg)
Now spray some mouting spray onto the back of the template
(DO THIS OUTSIDE WEAR A MASK - BE SAFE)
![[Image: IMG_0030.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0030.jpg)
Mount to foam:
![[Image: IMG_0031.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0031.jpg)
Use a VERY SHARP brand new blade with a metal rule - and watch your fingers, cut slowly
![[Image: IMG_0032.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0032.jpg)
Now after cutting you should have 2 templates (Top and bottom)
![[Image: IMG_0034.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0034.jpg)
Mount the TOP layer onto the bottom using the spray mount again
![[Image: IMG_0035.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0035.jpg)
Now use double sided tape......
![[Image: IMG_0038.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0038.jpg)
Done....
![[Image: IMG_0039.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0039.jpg)
Very comfortable, and the top layer have airholes under the eye so it will not steam up when flying! the foam does look thick yes but it compresses alot to get a nice snug and comfortable fit!
Have fun

(Files are now in PDF Format, Was kindly pointed out that the thread did not work correctly, DXF do not work)
Ok, Download the FREE PDF file and print scale 1:1
Now print these off, you will need them
Off We Go......
YOU WILL NEED:
![[Image: IMG_0023.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0023.jpg)
You Will Also Need:
Yes FatShark Box foam

![[Image: IMG_0024.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0024.jpg)
![[Image: IMG_0025.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0025.jpg)
Now Cut Out the templates with a SHARP blade, use a new blade to get a nice cut!
![[Image: IMG_0027.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0027.jpg)
Now spray some mouting spray onto the back of the template
(DO THIS OUTSIDE WEAR A MASK - BE SAFE)
![[Image: IMG_0030.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0030.jpg)
Mount to foam:
![[Image: IMG_0031.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0031.jpg)
Use a VERY SHARP brand new blade with a metal rule - and watch your fingers, cut slowly
![[Image: IMG_0032.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0032.jpg)
Now after cutting you should have 2 templates (Top and bottom)
![[Image: IMG_0034.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0034.jpg)
Mount the TOP layer onto the bottom using the spray mount again
![[Image: IMG_0035.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0035.jpg)
Now use double sided tape......
![[Image: IMG_0038.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0038.jpg)
Done....
![[Image: IMG_0039.jpg]](http://i4.photobucket.com/albums/y113/Cosha1984/IMG_0039.jpg)
Very comfortable, and the top layer have airholes under the eye so it will not steam up when flying! the foam does look thick yes but it compresses alot to get a nice snug and comfortable fit!
Have fun
Now DXF Files free to use also
you know you get pillows for sleeping on, the foam "moulds" around your neck and head and supports you? its very dense and keeps the shape for about half an hour!