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Full Version: FATSHARK Foam Mod - Templates
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Try Again.....Rolleyes

(Files are now in PDF Format, Was kindly pointed out that the thread did not work correctly, DXF do not work)

Ok, Download the FREE PDF file and print scale 1:1

Now print these off, you will need them


Off We Go......

YOU WILL NEED:

[Image: IMG_0023.jpg]

You Will Also Need:

Yes FatShark Box foam Tongue

[Image: IMG_0024.jpg]

[Image: IMG_0025.jpg]

Now Cut Out the templates with a SHARP blade, use a new blade to get a nice cut!

[Image: IMG_0027.jpg]

Now spray some mouting spray onto the back of the template

(DO THIS OUTSIDE WEAR A MASK - BE SAFE)

[Image: IMG_0030.jpg]

Mount to foam:

[Image: IMG_0031.jpg]

Use a VERY SHARP brand new blade with a metal rule - and watch your fingers, cut slowly

[Image: IMG_0032.jpg]

Now after cutting you should have 2 templates (Top and bottom)

[Image: IMG_0034.jpg]

Mount the TOP layer onto the bottom using the spray mount again

[Image: IMG_0035.jpg]

Now use double sided tape......

[Image: IMG_0038.jpg]

Done....

[Image: IMG_0039.jpg]


Very comfortable, and the top layer have airholes under the eye so it will not steam up when flying! the foam does look thick yes but it compresses alot to get a nice snug and comfortable fit!

Have fun

Now DXF Files free to use also
Ahh.. ok!!! Sorry for my first post I heard you hade a problem.
(06-23-2009 09:20 PM)The-BlackJack Wrote: [ -> ]Ahh.. ok!!! Sorry for my first post I heard you hade a problem.

yes it would not allow me to send dxf files!

tomorrow i work on v2 for people with different ipd settings! also i have got "memory" foam at work to try
Whats Memory Foam??
isn't it good enough. to cut the foam of the V1.0 in the middle so you'll be able to adjust the IPD settings
(06-23-2009 11:31 PM)The-BlackJack Wrote: [ -> ]Whats Memory Foam??
isn't it good enough. to cut the foam of the V1.0 in the middle so you'll be able to adjust the IPD settings

memory foam Smile you know you get pillows for sleeping on, the foam "moulds" around your neck and head and supports you? its very dense and keeps the shape for about half an hour!

Really comfortable! maybe i will sleep when flying

there is just enough room for change of ipd settings! i will amend my template so there is a choice!
Oh yes I now it thats relay comfortable!!! My brother has one of these pillows
Am trying this now
(06-24-2009 03:53 PM)Macses Wrote: [ -> ]Am trying this now

Sure thing, i will be working on version 2 later on!

this version works fine for me very padded and comfortable
(06-24-2009 03:58 PM)Cosha Wrote: [ -> ]
(06-24-2009 03:53 PM)Macses Wrote: [ -> ]Am trying this now

Sure thing, i will be working on version 2 later on!

this version works fine for me very padded and comfortable

here it is. fits good. I just hope the double sided tape holds it

I couldn't find the mounting spray you used, so instead I used glue. As you can see this isn't the best solution because I pressed both foams together when the glue was still fluid and in the nose region you see a permanent impression. but apart from that it does the job.
You can also use scissors to cut the foam. It's easier than a sharp knife.

thanks for the mod Cosha

Macses
Wow good job!!

This is the first time anyone has followed one of my modifications! I am so happy now!

When you first look you think the foam is really thick, but when you put them the are really snug fit around your eyes!!

The templates are ok for your eye settings??

Yes the double sided tape is not the best i will come with a new idea!

Thank you again i hope you enjoy
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